Count the Openings. Then Talk About Fixing Them. Speak to the coordinator: (984) 402-1347
Panic bars, exit devices and the hardware around them

Door Hardware and Exit Device Repair in Charlotte, NC


Hardware complaints arrive as replacement requests. The door slams, so the closer is broken. The door will not latch, so the lock is broken. The exit device rattles, so the exit device is broken.

Describe what the hardware is doing, not what you think it needs.

Nearly all of it is adjustment


In practice a large share of these are adjustments, and a further share are alignment problems where the hardware is fine and the door has moved. A closer that slams has usually had its sweep valve backed off by somebody who wanted the door to shut properly in winter. A door that will not latch has usually dropped an eighth of an inch on a worn top hinge and is now presenting the latch bolt below the strike opening.

None of that is exotic. It is just that nobody looks, because looking takes a technician and replacing takes a purchase order, and a purchase order is easier to get.

Diagram of a door swing arc showing the ADA 404.2.8.1 five second minimum closer sweep from 90 degrees to 12 degrees from the latch, with related opening force limits
A closer has to satisfy several limits at once. Most doors that fail them fail on adjustment rather than on the closer itself.
Work it out here

Time a closer against the ADA sweep minimum


Start the timer as the door passes the opening angle for the mode you picked, stop it as the door reaches the closing angle. The elapsed time is compared with the minimum in the ADA 2010 Standards. The timer runs in your browser and records nothing.

ADA 2010 Standards — minimum sweep period
MeasurementLimit
Door closer5 seconds minimum, from 90 degrees to 12 degrees from the latch (ADA 2010 Standards, section 404.2.8.1)
Spring hinge1.5 seconds minimum, from 70 degrees to the closed position (ADA 2010 Standards, section 404.2.8.2)

Fire doors are exempt from the 5 lbf opening-force limit in section 404.2.9 because they need enough force to latch positively, and are set to the minimum force the authority having jurisdiction allows.

Scope

Hardware, condition, and what the standards require


Two standards families do most of the work here. ANSI/BHMA A156 grades hardware by tested cycle life and performance, and matching grade to traffic is the difference between a five-year opening and a fifteen-year one. The ADA 2010 Standards govern how the finished opening has to behave: section 404.2.9 caps interior hinged doors at 5 lbf to open, 404.2.8.1 requires a closer to take at least five seconds from 90 degrees to 12 degrees from the latch, and 404.2.7 puts operable hardware between 34 and 48 inches above the floor. Fire doors are exempt from the 5 lbf figure because they need enough force to latch positively, and should be set to the minimum the authority having jurisdiction allows.

Door closers
Sweep, latch, backcheck, and spring size. Most closers on a service call need adjustment and a correct spring size for the door, not replacement.
Exit devices
Rim devices, mortise devices, and both surface and concealed vertical rod configurations. Dogging, latch retraction, and rod adjustment. On a rated assembly the device has to be listed for fire door use and cannot be dogged.
Locksets and cylinders
Cylindrical, mortise, and interconnected. Lever function, spindle wear, and cylinder condition.
Hinges and pivots
Where a surprising proportion of latching and binding complaints actually originate. A worn top hinge drops the leaf, and everything downstream reports it as a lock fault.
Strikes and alignment
Latch to strike relationship, keeper depth, and frame condition at the strike. Adjustment here fixes more doors than any part on this list.
Thresholds, sweeps, and weatherstripping
Air, water, and light control at the perimeter, and on rated assemblies the smoke and intumescent seals that carry a compliance function rather than a comfort one.
Kick plates and protection plates
Ordinary on a standard door. On a rated assembly the plate has to be listed and there are limits on size and placement, which is a detail that gets missed constantly.
Close-up of a technician driving fixings into the lock body and strike on the edge of a commercial door
Most hardware calls end at the strike and the latch rather than at the lock itself. On a rated assembly nothing goes on that is not listed for it.
Exit hardware

Panic bars and exit devices


A panic bar is an exit device, and the two words describe the same hardware: a push pad or touchbar that retracts the latch in one motion from the inside. That single requirement is what separates it from an ordinary lock. Whatever the outside trim does, whether it is locked, keyed, dogged or removed entirely, the inside has to release with one push and no prior knowledge of how the device works. Most of what goes wrong is mechanical and most of it is adjustment rather than replacement.

The latch does not project or retract fully
The most common report, and usually the least dramatic cause. Rim devices lose latch projection as the chassis wears or as fasteners work loose. Vertical rod devices, surface or concealed, drift out of adjustment at the top and bottom latch points until neither engages cleanly. Both are adjustments before they are replacements.
The strike has moved rather than the device
Frames settle, hinges wear and the leaf drops. The device is then presenting its latch below or behind the strike opening and the door reads as broken when the hardware is fine. Checking the latch to strike relationship comes before touching the device itself.
Loose mounting and worn fasteners
An exit device takes a shove from the whole weight of a person several hundred times a day. Mounting screws back out, the chassis shifts on the leaf, and the alignment that was set at installation stops being true.
The closer and the device fighting each other
A closer that slams drives the latch into a strike it has not lined up with yet. A closer that is too weak leaves the door short of latching altogether. A device that will not latch is frequently a closer problem wearing an exit device costume.
Dogging that no longer holds, or should not be there
Dogging holds the latch retracted so a door pushes open freely during business hours. The mechanism wears and stops holding. On a fire-rated assembly the device has to be listed for fire door use and cannot be dogged at all, which is a distinction worth knowing before somebody orders a replacement.
Damaged push pads, touchbars and end caps
Impact damage from carts, pallet jacks and doors held open against a wall. Where the chassis is sound this is a parts job. Where the chassis is bent it is not, and we will say so.

Ordinary locksets are specified around keeping people out. Exit devices are specified around letting people out, and the outside trim is a secondary question. That is why a lockset problem and an exit device problem rarely have the same fix, and why fitting a storeroom function lockset to an opening that wanted an exit device causes trouble later.

Hardware service, how it is billed


CategoryBasisTypical outcome
Adjustment visitLabor onlyMultiple openings corrected in one trip
Like-for-like replacementParts plus laborSame grade or better, matched to traffic
Grade upgradeParts plus labor, higher parts costRecommended where traffic outran the original spec
Listed product for rated openingsParts plus labor, lead time variesNon-negotiable on a rated assembly

Buildings with more than a handful of openings usually do better on a scheduled adjustment pass than on individual reactive calls, because closers and strikes drift on a predictable timescale and get caught before they become latching failures.

How we work it

How a hardware call runs


  1. 01
    Describe the behavior
    What the door does, when it started, and whether anything changed around it. Call (984) 402-1347
  2. 02
    Read the opening
    Hinges, leaf position, strike relationship, closer settings, frame condition. In that order.
  3. 03
    Adjust, then decide
    Where adjustment holds, that is the repair. Where it will not, the part and the reason both get named.
  4. 04
    Verify against spec
    Sweep timed, force checked where applicable, latching confirmed from full open. Then written up.
Why us for this

What you get that you would not get elsewhere


Adjustment attempted first
Sweep, latch speed, spring size, strike alignment, hinge condition. Replacement follows only where adjustment genuinely will not hold.
Grade matched to traffic
ANSI/BHMA grading exists for a reason. Fitting light-duty hardware to a high-cycle opening produces a repeat call at your expense, not ours.
Set to the numbers, not by feel
Closer sweep timed against the ADA five-second minimum, opening force checked with a gauge where the 5 lbf limit applies rather than estimated by pulling on the door.
Rated openings restricted deliberately
Listed hardware only, no dogging on fire exit devices, and plate sizes kept inside what the listing permits.
The hinge gets checked
Because half the latching complaints in this trade are a leaf that dropped.
Straight answers

What people ask about exit hardware


Is a panic bar the same thing as an exit device?

Yes. Panic bar, crash bar, push bar and exit device all describe the same hardware. Manufacturers and specifiers say exit device; almost everybody else says panic bar.

Our exit device stopped latching when the door closes. Is the device broken?

Often not. The usual causes are strike alignment after the frame or hinges have moved, a closer that is slamming or too weak to bring the door home, or mounting fasteners that have worked loose. Those get checked before the device is condemned.

Can a panic bar be repaired, or does the whole unit get replaced?

Adjustment and parts cover a large share of them. Latch projection, vertical rod adjustment, strike position and fastener tightening are routine. A bent chassis or a cracked mounting is a replacement, and you get told which one it is.

What does dogging mean, and why is it not allowed on some doors?

Dogging holds the latch retracted so the door pushes open freely without operating the bar. On a fire-rated assembly the device must be listed for fire door use and cannot be dogged, because the door has to latch to do its job.

Related

Other work on the same openings


Adjustment stops being the answer once the leaf is dented past repair, the frame is out of square, or the opening was never right to begin with. At that point it is a new door and frame, measured before anything is ordered.


Talk it through before anybody quotes it

One opening or forty. Describe the behavior and we will tell you whether it is an adjustment.

(984) 402-1347

Scoping call, no charge. A number given before anyone has measured the frame is a guess wearing a suit.

Call (984) 402-1347